(CASE STUDY) From Forklifts to Full Automation: How Air Energy Helped Asahi Scale

LOCATION: Heathwood, Brisbane

CHALLENGE: FMCG / Beverage

PRODUCT USED: Europress 316L stainless steel oxygen pipework system

How Air Energy Helped

The Challenge

Asahi was consolidating multiple warehouse sites into a single, purpose-built distribution centre in Brisbane.

The Goal

Reduce manual handling, boost productivity, and build a future-ready DC that could scale with demand.

Their old setup relied on forklifts, paper-based checks, and multiple touchpoints, all of which were labour-intensive and prone to delays. They needed a system that would streamline pallet storage and retrieval while supporting around-the-clock operation.

The Solution

Air Energy partnered with a major automation supplier to deliver critical infrastructure for the facility’s new high-speed Automated Storage and Retrieval System (ASRS), the tallest satellite system of its kind in Australia.

We supplied and installed a complete compressed air and pipework solution, including:

All components were chosen for performance, reliability, and compatibility with a fully automated environment.

The Result

With the new system in place, Asahi achieved a 250% increase in productivity.

The ASRS now handles around 31,500 pallet storage positions, operating across

13 levels high and 34 bays deep. Most pallets are never touched by a human until they reach the customer’s distribution centre.

The result is a safer, faster, and more efficient distribution model, powered by automation, and supported by Air Energy’s proven compressed air systems.

Why Air Energy

For complex projects like this, reliability isn’t just about the gear, it’s about experience.

We work closely with integrators and project managers to ensure seamless installation, future-ready design, and long-term support. Our role at Asahi’s

Brisbane DC is a prime example of how tailored systems can back big-picture operational goals.

Got a project in the pipeline? Let’s talk about a solution that works just as hard as you do.

How Air Energy Helped
How Air Energy Helped